The formation of a silicon oxide (SiO2) thin film on a silicon (Si) wafer surface is an important step in the fabrication of solid-state microelectronic devices. A thin film of SiO2 serves as a barrier to dopant diffusion or as a dielectric insulator to isolate various devices being formed on the wafer. In one common process, silicon is oxidized by exposure to oxygen (O2) gas at temperatures above 700°C through this very fast chemical reaction: Si(s) + O2(g) → SiO2(s).
100% O2 gas
(constant concentration along outer surface)
z=0
SiO2
z = 8(t)
L
Si
Molecular O2 dissolves into the SiO2 solid, diffuses through the SiO2 film, and then reacts with Si at the Si/SiO2 interface as shown in the figure above. Assume that the diffusion of O2 through the SiO2 film limits the oxidation process. Use the quasi-steady state assumption to develop a model to predict the thickness of the SiO2 layer (δ) as a function of time at 1000°C. The density of solid SiO2 (ÏB) is 2.27 g/cm3, and the molecular weight of SiO2 (M) is 60 g/mol. The molecular diffusion coefficient of O2 in SiO2 (DAB) is 2.7 x 10-9 cm2/s at 1000°C. The maximum solubility of O2 in SiO2 (CAs) is 9.6 x 10-8 mol O2/cm3 solid at 1000°C and 1 atm O2 partial pressure. What is the thickness of the film, δ, at 10 hours?