The dimensions of a steel (AISI 4340) I-beam are w = 125 mm, t = 15 mm, and h = 200 mm. Assume that t and h are to be fixed.
a) Calculate the moment of inertia (I) for the steel beam.
b) Now, using IM6/3501-6 carbon/epoxy composite, find the width for the composite beam so that it also has an equivalent bending stiffness to that of the steel beam. Compare the weight-per-unit length of these three beams. Which is more structurally efficient?
c) If this I-beam is being used as a support in a volume and weight-limited structure, what would be the effects of using the different materials on self-weight, geometry, and structural efficiency?
TABLE 1.1 Mechanical properties of metals at room temperature in aircraft structures
Property E Material GPa (msi) MPa (ksi) MPa (ksi) Aluminum 2024-T3 72 (10.5) 0.33 449 (65) 324 (47) 7075-T6 71 (10.3) 0.33 538 (78) 490 (71) Titanium Ti-6Al-4V 110 (16.0) 0.31 925 (134) 869 (126) Steel AISI 4340 200 (29.0) 0.32 1790 (260) 1483 (212) 300 M 0.32 1860 (270) 1520 (220) = tensile ultimate stress; tensile yield stress.
g/cm3 (lb/in3)
2.78 (0.10) 2.78 (0.10)
4.46 (0.16)
7.8 (0.28) 7.8 (0.28)
TABLE 1.3 Longitudinal mechanical properties of fiber composites
Property E Material Type GPa (msi) GPa (ksi) T300/5208 140.0 (20) 1.50 (210) IM6/3501-6 177.0 (25.7) 2.86 (414) AS4/3501-6 140.0 (20) 2.10 (300) Boron/aluminum B/AI 2024 210.0 (30) 1.50 (210) Glass/epoxy S2 Glass/epoxy 43.0 (6.2) 1.70 (245) Aramid/epoxy Kev 49/epoxy 70.0 (10) 1.40 (200)
P g/cm3 1.55 1.55 1.55 2.65 1.80 1.40