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Integral Logistics Management: Operations and Supply Chain Management Within and Across Companies,

Paul Schönsleben, Steven R. Schmid, Bo O. Jacobson

Chapter 6

Concepts for Product Families and One-of-a-Kind Production - all with Video Answers

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Chapter Questions

Problem 1

Adaptive Techniques for Product Families

Figure 6.2.2.2 showed an example of the variant master schedule. The example revealed that, in practice, this technique would not be applied for that case, because the number of variants turns out to be too high. However, the present exercise is aimed to aid better understanding of the technique, and it is thus useful for all cases where the number of variants is significantly smaller than the total demand quantity for the product family.
a. Suppose that the demand of the product family P for January was 200 instead of 100 . Again, suppose an equal share - with a deviation of $20 \%$ - of the variants of the demand at the product family P level. What would have been the total number of variants $V_1+V_2+\ldots+V_{100}$ in the master production schedule for January?
b. For the month of March, where the demand of the product family was 150 , can you explain why two units have to be considered in the MPS for each variant?
c. For April, where the demand of the product family was 120, can you explain why only one unit has been considered in the MPS for each variant?

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02:53

Problem 2

Generative Techniques - The Use of Production Rules in Order Processing

Look at the excerpt from the parameterized bill of material for the fire damper in Figure 6.3.3.1. What are the positions/variants selected in Figure 6.3.3.1 with the following parameter values?

Type $=2$, drive $=$ right, width $=1000$, height $=200$

James Kiss
James Kiss
Numerade Educator
04:59

Problem 3

Generative Techniques - Setting the Parameters of a Product Family

Figure 6.6.3.1 shows a product family (umbrellas) with some of the possible individual products.

Questions:
a. What are the parameters that generate the product family, if they should generate the five variants at the least?
(IMAGES CANT COPY)
Fig. 6.6.3.1 A product family and five product variants of this family.
b. What are possible ranges of values for these parameters?
c. How many physically different umbrellas can be generated within that product family?
d. Are there incompatibilities, that is, ranges of values that a parameter can assume, that are partly dependent on other parameters?

Khoobchandra Agrawal
Khoobchandra Agrawal
Numerade Educator