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Managerial Accounting - Decision Making and Motivating Performance

Srikant M. Datar, Madhav V. Rajan

Chapter 5

Process Costing and Cost Allocation - all with Video Answers

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Chapter Questions

01:21

Problem 1

In process costing, why are costs often divided into two main classifications?

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02:10

Problem 2

Explain equivalent units. Why are equivalent-unit calculations necessary in process costing?

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Problem 3

What are the key managerial issues in computing equivalent units?

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Problem 4

Describe the distinctive characteristic of weighted-average computations in assigning costs to units completed and to units in ending work in process and distinguish it from the distinctive characteristic of FIFO computations in assigning costs to units completed and to units in ending work in process.

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Problem 5

What factors should managers consider when choosing a process-costing method.

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01:53

Problem 6

"Using budgeted rates is particularly applicable to process-costing situations." Do you agree? Explain briefly.

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Problem 7

Describe hybrid-costing systems.

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01:51

Problem 8

"Many companies need to use both job costing and process costing." Do you agree? Explain briefly.

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01:21

Problem 9

"There's no reason for me to get excited about the choice between the weighted-average and FIF0 methods in my process-costing system. I have long-term contracts with my materials suppliers at fixed prices." Do you agree with this statement made by a plant controller? Explain.

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01:17

Problem 10

"Managers must carefully choose the best method to allocate joint costs." Do you agree? Explain briefly.

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Problem 11

Equivalent units, zero beginning inventory. Candid, Inc., is a manufacturer of digital cameras. The company has two departments: assembly and testing. In January 2013, the company incurred $$\$ 825,000$$ on direct materials and $$\$ 820,000$$ on conversion costs, for a total manufacturing cost of $$\$ 1,645,000$$.
1. Assume there was no beginning inventory of any kind on January 1,2013 . During January, 20,000 cameras were placed into production and all 20,000 were fully completed at the end of the month. What is the unit cost of an assembled camera in January?
2. Assume that during February 20,000 cameras are placed into production. Further assume the same total assembly costs for January are also incurred in February, but only 15,000 cameras are fully completed at the end of the month. All direct materials have been added to the remaining 5,000 cameras. However, on average, these remaining 5,000 cameras are only $60 \%$ complete as to conversion costs. (a) What are the equivalent units for direct materials and conversion costs and their respective costs per equivalent unit for February? (b) What is the unit cost of an assembled camera in February 2013?
3. Explain the difference in your answers to requirements 1 and 2.

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Problem 12

T-account entries (continuation of 5-11). Refer to requirement 2 in Exercise 5-11.
Prepare summary T-account entries for the use of direct materials and incurrence of conversion costs and to transfer out the cost of goods completed.

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00:00

Problem 13

Zero beginning inventory, materials introduced in middle of process. Felding Chemicals has a mixing department and a refining department. Its process-costing system in the mixing department has two direct material cost categories (chemical $\mathrm{P}$ and chemical $\mathrm{Q}$ ) and one conversion costs pool. The following data pertain to the mixing department for July 2013:$$
\begin{array}{lr}
\text { Units } & \\
\text { Work in process, July 1 } & 0 \\
\text { Units started } & 53,500 \\
\text { Completed and transferred to refining } & \\
\text { department } & 39,000 \\
\text { Costs } & \\
\text { Chemical P } & \$ 374,500 \\
\text { Chemical Q } & 117,000 \\
\text { Conversion costs } & 249,375
\end{array}
$$
Chemical $P$ is introduced at the start of operations in the mixing department, and chemical $Q$ is added when the product is $85 \%$ completed in the mixing department. Conversion costs are added evenly during the process. The ending work in process in the mixing department is $75 \%$ complete.
1. Compute the equivalent units in the mixing department for July 2013 for each cost category.
2. What issues should the manager focus on when reviewing the equivalent units calculation?
3. Compute (a) the cost of goods completed and transferred to the refining department during July and (b) the cost of work in process as of July $31,2013$.

Oluwadamilola Ameobi
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Problem 14

Weighted-average method, equivalent units. Consider the following data for the assembly division of Cranberry Watches, Inc., The assembly division uses the weighted-average method of process costing.$$
\begin{array}{l|c|c|c|}
\hline & \begin{array}{c}
\text { Physical Units } \\
\text { (Watches) }
\end{array} & \text { Direct Materials } & \text { Conversion Costs } \\
\hline \text { Beginning work in process (May 1) } & 100 & \$ 547,100 & \$ 141,600 \\
\text { Started in May 2013 } & 510 & & \\
\text { Completed during May 2013 } & 450 & & \\
\text { Ending work in process (May 31) }{ }^b & 160 & & \\
\text { Total costs added during May 2013 } & & \$ 3,585,600 & \$ 1,748,460 \\
\hline
\end{array}
$$
1. Compute equivalent units for direct materials and conversion costs. Show physical units in the first column of your schedule.
2. What issues should the manager focus on when reviewing the equivalent units calculation?

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Problem 15

Weighted-average method, assigning costs (continuation of 5-14).
For the data in Exercise 5-14, summarize total costs to account for, calculate cost per equivalent unit for direct materials and conversion costs, and assign total costs to units completed (and transferred out) and to units in ending work in process.

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Problem 16

FIFO method, equivalent units. Refer to the information in Exercise 5-14. Suppose the assembly division at Cranberry Watches, Inc., uses the FIFO method of process costing instead of the weighted-average method.
1. Compute equivalent units for direct materials and conversion costs. Show physical units in the first column of your schedule.
2. What issues should the manager focus on when reviewing the equivalent units calculation?

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Problem 17

FIFO method, assigning costs (continuation of 5-16).
1. For the data in Exercise 5-14, use the FIF0 method to summarize total costs to account for, calculate cost per equivalent unit for direct materials and conversion costs, and assign total costs to units completed (and transferred out) and to units in ending work in process.
2. If you did Exercise 5-15, should Cranberry's managers choose the weighted-average method or the FIFO method? Explain briefly.

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Problem 18

Operation Costing. Nature's Bounty Bakery needs to determine the cost of two work orders for the month of June. Work Order 215 is for 1,500 packages of dinner rolls and Work Order 216 is for 1,100 loaves of multigrain bread. Dinner rolls are mixed and cut into individual rolls before being baked and then packaged. Multigrain loaves are mixed and shaped before being baked, sliced, and packaged. The following information applies to Work Order 215 and Work Order 216:$$
\begin{array}{l|l|l|}
\hline & \text { Work Order 215 } & \text { Work Order 216 } \\
\hline \text { Quantity (packages) } & 1,500 & 1,100 \\
\text { Operations } & & \\
\text { 1. Mix } & \text { Use } & \text { Use } \\
\text { 2. Shape loaves } & \text { Do not use } & \text { Use } \\
\text { 3. Cut rolls } & \text { Use } & \text { Do not use } \\
\text { 4. Bake } & \text { Use } & \text { Use } \\
\text { 5. Slice loaves } & \text { Do not use } & \text { Use } \\
\text { 6. Package } & \text { Use } & \text { Use } \\
\hline
\end{array}
$$
$$
\begin{aligned}
&\text { Selected budget information for June follows: }\\
&\begin{array}{l|c|c|c}
\hline & \text { Dinnar Rolls } & \text { Multigrain Loaves } & \text { Total } \\
\hline \text { Packages } & \underline{4,500} & \underline{\underline{8,000}} & \underline{\underline{12,500}} \\
\text { Direct material costs } & \underline{\$ 2,250} & \underline{\underline{\$ 4,800}} & \underline{\underline{\$, 050}} \\
\hline
\end{array}
\end{aligned}
$$
$$
\begin{aligned}
&\text { Budgeted conversion costs for each operation for June follow: }\\
&\begin{array}{lr}
\text { Mixing } & \$ 9,375 \\
\text { Shaping } & 1,760 \\
\text { Cutting } & 810 \\
\text { Baking } & 7,500 \\
\text { Slicing } & 640 \\
\text { Packaging } & 11,250
\end{array}
\end{aligned}
$$
1. Use budgeted number of packages as the denominator to calculate the budgeted conversion-cost rates for each operation.
2. Use the information in requirement 1 to calculate the budgeted cost of goods manufactured for the two June work orders.
3. Calculate the cost per package of dinner rolls and multigrain loaves for Work Order 215 and 216.

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11:10

Problem 19

Weighted-average method, assigning costs. Fielding Corporation is a biotech company that makes a cancer-treatment drug in a single processing department. Direct materials are added at the start of the process. Conversion costs are added evenly during the process. Fielding uses the weighted-average method of process costing. The following information for July 2013 is available.
(TABLE CAN'T COPY)
1. Calculate equivalent units for direct materials and conversion costs.
2. Summarize total costs to account for, and assign total costs to units completed (and transferred out) and to units in ending work in process.

Oluwadamilola Ameobi
Oluwadamilola Ameobi
Numerade Educator

Problem 20

FIFO method, assigning costs.
1. Do Exercise 5-19 using the FIF0 method. Note that you first need to calculate the equivalent units of work done in the current period (for direct materials and conversion costs) to complete beginning work in process, to start and complete new units, and to produce ending work in process.
2. If you did Exercise 5-19, should Fielding's managers choose the weighted-average method or the FIF0 method? Explain briefly.

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Problem 21

Process costing, weighted-average method. Alpaca Knitwear, Inc., is a manufacturer of fine alpaca sweaters. It has a knitting department and a finishing department. This exercise focuses on the knitting department. Direct materials are added at the beginning of the process. Conversion costs are added evenly during the process. Alpaca uses the weighted-average method of process costing. The following information for June 2013 is available.$$
\begin{array}{|c|c|c|c|}
\hline & \text { Physical Units } & \text { Direct Materials } & \text { Conversion Costs } \\
\hline \text { Beginning work in process (June 1) }{ }^a & 750 & \$ 23,000 & \$ 5,500 \\
\hline \text { Started in June } 2013 & 3,200 & & \\
\hline \text { Completed during June } 2013 & 3,300 & & \\
\hline \text { Ending work in process (June } 30)^b & 650 & & \\
\hline \text { Total costs added during June } 2013 & & \$ 87,600 & \$ 78,380 \\
\hline
\end{array}
$$
1. Calculate equivalent units of direct materials and conversion costs.
2. What issues should the manager focus on when reviewing the equivalent units calculation?
3. Summarize total costs to account for, and calculate the cost per equivalent unit for direct materials and conversion costs.
4. Assign total costs to units completed (and transferred out) and to units in ending work in process.

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Problem 22

Process costing, FIFO method. Refer to the information in Exercise 5-21. Suppose that Alpaca uses the FIFO method instead of the weighted-average method in all of its departments.
1. Calculate equivalent units of direct materials and conversion costs.
2. What issues should the manager focus on when reviewing the equivalent units calculation?
3. Summarize total costs to account for, and calculate the cost per equivalent unit for direct materials and conversion costs.
4. Assign total costs to units completed (and transferred out) and to units in ending work in process.
5. If you did Exercise 5-21, should Alpaca's managers choose the weighted-average method or the FIF0 method? Explain briefly.

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Problem 23

Operation Costing. Sunrise Vitamin Company manufactures three different types of vitamins: vitamin A, vitamin B, and a multivitamin. The company uses four operations to manufacture the vitamins: mixing, tableting, encapsulating, and bottling. Vitamins A and B are produced in tablet form (in the tableting department) and the multivitamin is produced in capsule form (in the encapsulating department). Each bottle contains 200 vitamins, regardless of the product.

Conversion costs are applied based on the number of bottles in the tableting and encapsulating departments. Conversion costs are applied based on labor-hours in the mixing department. It takes $1 \frac{1}{2}$ minutes to mix the ingredients for a 200 -unit bottle for each product. Conversion costs are applied based on machinehours in the bottling department. It takes 0.3 minutes of machine time to fill a 200-unit bottle, regardless of the product.
The budgeted number of bottles and expected direct material cost for each type of vitamin is as follows:
$$
\begin{aligned}
&\begin{array}{l|r|r|r}
\hline & \text { Vitamin A } & \text { Vitamin B } & \text { Mulitivitamin } \\
\hline \text { Number of } 200 \text { unit bottles } & 11,000 & 8,000 & 21,000 \\
\text { Direct material cost } & \$ 21,450 & \$ 20,000 & \$ 52,500 \\
\hline
\end{array}\\
&\text { The budgeted conversion costs for each department for July are as follows: }
\end{aligned}
$$
$$
\begin{array}{l|r|}
\hline \text { Department } & \text { Budgeted Conversion Cost } \\
\hline \text { Mixing } & \$ 8,000 \\
\text { Tableting } & 22,800 \\
\text { Encapsulating } & 30,450 \\
\text { Bottling } & 1,000 \\
\hline
\end{array}
$$
1. Calculate the conversion cost rates for each department.
2. Calculate the budgeted cost of goods manufactured for vitamin A, vitamin B, and the multivitamin for the month of July.
3. Calculate the cost per 200 -unit bottle for each type of vitamin for the month of July.

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Problem 24

Common costs. Wright Inc. and Brown Inc. are two small clothing companies that are considering leasing a dyeing machine together. The companies estimated that in order to meet production, Wright needs the machine for 800 hours and Brown needs it for 200 hours. If each company rents the machine on its own, the fee will be $$\$ 50$$ per hour of usage. If they rent the machine together, the fee will decrease to $$\$ 42$$ per hour of usage.
1. Calculate Wright's and Brown's respective share of fees under the stand-alone cost-allocation method.
2. Calculate Wright's and Brown's respective share of fees using the incremental cost-allocation method. Assume Wright to be the primary party.
3. Calculate Wright's and Brown's respective share of fees using the Shapley value method.
4. Which method would you recommend Wright and Brown use to share the fees?

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Problem 25

Weighted-average method. Hoffman Company manufactures car seats in its Miami plant. Each car seat passes through the assembly department and the testing department. This problem focuses on the assembly department. The process-costing system at Hoffman Company has a single direct-cost category (direct materials) and a single indirect-cost category (conversion costs). Direct materials are added at the beginning of the process. Conversion costs are added evenly during the process. When the assembly department finishes work on each car seat, it is immediately transferred to testing.

Hoffman Company uses the weighted-average method of process costing. Data for the assembly department for October 2013 are as follows:$$
\begin{array}{l|c|c|c}
\hline & \text { Physical Units (Car Seats) } & \text { Direct Materials } & \text { Conversion Costs } \\
\hline \text { Work in process, October } 1^a & 4,000 & \$ 1,248,000 & \$ 241,650 \\
\text { Started during October } 2013 & 22,500 & & \\
\text { Completed during 0ctober } 2013 & 26,000 & & \\
\text { Work in process, October } 31^b & 500 & & \\
\text { Total costs added during October } 2013 & & \$ 4,635,000 & \$ 2,575,125 \\
\hline
\end{array}
$$
1. For each cost category, compute equivalent units in the assembly department. Show physical units in the first column of your schedule.
2. What issues should the manager focus on when reviewing the equivalent units calculation?
3. For each cost category, summarize total assembly department costs for October 2013 and calculate the cost per equivalent unit.
4. Assign total costs to units completed and transferred out and to units in ending work in process.

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Problem 26

T-account entries (continuation of 5-25).
Prepare summary T-account entries for the use of direct materials and incurrence of conversion costs and to transfer out the cost of goods completed.

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Problem 27

FIFO method (continuation of 5-25).
1. Do Problem 5-25 using the FIF0 method of process costing. Explain any difference between the cost per equivalent unit in the assembly department under the weighted-average method and the FIFO method.
2. Should Hoffman's managers choose the weighted-average method or the FIFO method? Explain briefly.

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Problem 28

Weighted-average method. Jackson Company is a manufacturer of rocking chairs. Each chair passes through the assembly department and finishing department. This problem focuses on the assembly department. Direct materials are added at the beginning of the process. Conversion costs are added evenly during the assembly department's process. As work in assembly is completed, each unit is immediately transferred to finishing.

Jackson Company uses the weighted-average method of process costing. Data for the assembly department for October 2012 are as follows:$$
\begin{array}{l|c|c|c|}
\hline & \text { Physical Units (Rocking Chairs) } & \text { Direct Materials } & \text { Conversion Costs } \\
\hline \text { Work in process, October } 1^a & 15,000 & \$ 480,000 & \$ 544,240 \\
\text { Started during October } 2012 & ? & & \\
\text { Completed during October } 2012 & 46,600 & \\
\text { Work in process, October } 31^b & 9,700 & \\
\text { Total costs added during October } 2012 & & \$ 1,321,600 & \\
\hline
\end{array}
$$
1. What is the percentage of completion for (a) direct materials in beginning work-in-process inventory, and (b) direct materials in ending work-in-process inventory?
2. What issues should the manager focus on when reviewing the equivalent-units calculation?
3. For each cost category, compute equivalent units in the assembly department. Show physical units in the first column of your schedule.
4. For each cost category, summarize total assembly department costs for October 2012 , calculate the cost per equivalent unit, and assign total costs to units completed (and transferred out) and to units in ending work in process.

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Problem 29

FIFO method (continuation of 5-28). Refer to the information in Problem 5-28. Suppose that Jackson Company uses the FIFO method instead of the weighted-average method in all of its departments.
1. Using the FIFO process-costing method, complete Problem 5-28.
2. If you did Exercise 5-28, should Jackson Company's managers choose the weighted-average method or the FIFO method? Explain briefly.

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Problem 30

Weighted-average method. Porter Handcraft is a manufacturer of picture frames for large retailers. Every picture frame passes through two departments: the assembly department and the finishing department. This problem focuses on the assembly department. The process-costing system at Porter has a single direct-cost category (direct materials) and a single indirect-cost category (conversion costs). Direct materials are added when the assembly department process is $5 \%$ complete. Conversion costs are added evenly during the assembly department's process.

Porter uses the weighted-average method of process costing. Consider the following data for the assembly department in April 2013:$$
\begin{array}{l|c|c|c}
\hline & \text { Physical Unit (Frames) } & \text { Direct Materials } & \text { Conversion Costs } \\
\hline \text { Work in process, April } 1^a & 120 & \$ 2,140 & \$ 2,916 \\
\hline \text { Started during April 2013 } & 485 & & \\
\text { Completed during April 2013 } & 445 & & \\
\text { Work in process, April } 30^b & 160 & & \\
\text { Total costs added during April 2013 } & & \$ 18,430 & \$ 9,315 \\
\hline
\end{array}
$$
1. Summarize total assembly department costs for April 2013 , and assign total costs to units completed (and transferred out) and to units in ending work in process.
2. What issues should the manager focus on in regard to the equivalent-units calculation?

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Problem 31

T-Account entries (continuation of 5-30). Refer to requirement 1 in Problem 5-30.
Prepare summary T-account entries for the use of direct materials and incurrence of conversion costs and to transfer out the cost of goods completed.

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Problem 32

FIFO method (continuation of 5-30).
1. Do Problem 5-30 using the FIFO method of process costing. If you did Problem 5-30, explain any difference between the cost of work completed and transferred out and the cost of ending work in process in the assembly department under the weighted-average method and the FIFO method.
2. Should Porter's managers choose the weighted-average method or the FIFO method? Explain briefly.

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00:00

Problem 33

Weighted-average method. Charleston Biscuit Company (CBC) makes cheese crackers that it packs in decorative one-pound tins and sells to specialty stores throughout the southeast United States. The crackers pass through three departments: the mixing department, the baking department, and the packaging department. This problem focuses on the mixing department. The process-costing system at CBC has a single direct-cost category (direct materials) and a single indirect-cost category (conversion costs). Direct materials are added when the mixing department process is $10 \%$ complete. Conversion costs are added evenly during the mixing department's process.
CBC uses the weighted-average method of process costing. Consider the following data for the mixing department in September 2012:$$
\begin{array}{l|c|c|c|}
\hline & \text { Physical Unit (Pounds) } & \text { Direct Materials } & \text { Conversion Costs } \\
\hline \text { Work in process, September } 1^a & 2,000 & \$ 4,460 & \$ 4,175 \\
\text { Started during September 2012 } & 13,400 & & \\
\text { Completed during September 2012 } & 14,150 & & \\
\text { Work in process, September 30 }{ }^b & 1,250 & & \\
\text { Total costs added during September 2012 } & & \$ 37,120 & \$ 39,400 \\
\hline
\end{array}
$$
1. Summarize total mixing department costs for September 2012 , and assign total costs to units completed (and transferred out) and to units in ending work in process.
2. What issues should the manager focus on when reviewing the equivalent units calculation?

Oluwadamilola Ameobi
Oluwadamilola Ameobi
Numerade Educator

Problem 34

FIFO method (continuation of 5-33).
1. Complete Problem 5-33 using the FIFO method of process costing.
2. If you did Problem 5-33, explain any difference between the cost of work completed and transferred out and the cost of ending work in process in the mixing department under the weighted-average method and the FIFO method. Should CBC's managers choose the weighted-average method or the FIFO method? Explain briefly.

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Problem 35

Allocation of common costs. Dave Dandy Auto Sales uses television, radio, newspapers, and other types of media to advertise its products. At the end of 2012, the company president, Dave Dickens, decided that all advertising costs would be incurred by corporate headquarters and allocated to each of the company's four sales locations based on number of vehicles sold. Dave was confident that his corporate purchasing manager could negotiate better advertising contracts on a corporatewide basis than each of the sales managers could on his or her own. Dickens budgeted total advertising cost for 2013 to be $$\$ 1.9$$ million. He introduced the new plan to his sales managers just before the New Year.

The manager of the east sales location, Tom Stevens, was not happy. He complained that the new allocation method was unfair and would increase his advertising costs significantly over the prior year. The east location sold high volumes of low-priced used cars and most of the corporate advertising budget was related to new car sales.

Following Tom's complaint, Dave decided to take another hard look at what each of the divisions were paying for advertising before the new allocation plan. The results were as follows:$$
\begin{array}{c|c|c}
\hline \text { Sales Location } & \text { Actual Number of Cars Sold in 2012 } & \text { Actual Advertising Cost licurred in } 2012 \\
\hline \text { East } & 3,900 & \$ 282,750 \\
\text { West } & 1,040 & 435,000 \\
\text { North } & 2,730 & 652,500 \\
\text { South } & \underline{5,330} & \underline{804,750} \\
& \underline{13,000} & \underline{\$ 2,175,000} \\
\hline
\end{array}
$$
1. Using 2012 data as the cost bases, show the amount of the 2013 advertising cost $(\$ 1,900,000)$ that would be allocated to each of the divisions under the following criteria:
a. Dickens's allocation method based on number of cars sold
b. The stand-alone method
c. The incremental-allocation method, with divisions ranked on the basis of dollars spent on advertising in 2012
2. Which method do you think is most equitable to the divisional sales managers? What other options might President Dave Dickens have for allocating the advertising costs?

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Problem 36

Joint-cost allocation, insurance settlement. Organic Chicken grows and processes chickens. Each chicken is disassembled into five main parts. Information pertaining to production in July 2013 is as follows:
(TABLE CAN'T COPY)
Joint cost of production in July 2013 was $$\$ 40$$.
A fire destroys a special shipment of 75 pounds of breasts and 20 pounds of wings. Organic Chicken's insurance policy provides reimbursement for the cost of the items destroyed. The insurance company permits Organic Chicken to use a joint-cost-allocation method. The splitoff point is assumed to be at the end of the production process.
Compute the cost of the special shipment destroyed using the sales value at splitoff method.

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42:33

Problem 37

Weighted-average and FIFO methods. McKee Foods, Inc., manufactures snack cakes under the brand name Little Debbie. Production of Swiss cake rolls occurs in four departments: mixing, baking, icing, and drying and packaging. Consider the mixing department, where direct materials are added at the beginning of the process. Conversion costs are added evenly during the process. The accounting records of a Mckee Foods plant provide the following information for Swiss cake rolls in its mixing department during a weekly period (week 31):$$
\begin{array}{l|c|c|c}
\hline & \text { Physical Units (Cases) } & \text { Direct Materials } & \text { Conversion Costs } \\
\hline \text { Beginning work in process }{ }^a & 10,500 & \$ 32,160 & \$ 36,888 \\
\text { Completed during week } 31 & 45,000 & & \\
\text { Ending work in process, week } 31^b & 12,400 & & \\
\text { Total costs added during week } 31 & & \$ 159,000 & \$ 177,940 \\
\hline
\end{array}
$$
1. Using the weighted-average method, summarize the total mixing department costs for week 31 , and assign total costs to units completed (and transferred out) and to units in ending work in process.
2. Assume that the FIFO method is used for the mixing department. Summarize the total mixing department costs for week 31, and assign total costs to units completed and transferred out and to units in ending work in process using the FIF0 method.
3. McKee management seeks to have a more consistent cost per equivalent unit. Which method of process costing should the company choose and why?

Oluwadamilola Ameobi
Oluwadamilola Ameobi
Numerade Educator