Question

Rough-Cut Capacity Planning Figure 13.7.3.1 shows the network plan for a production order. (GRAPH CANT COPY) Fig. 13.7.3.1 Rough-cut network plan with two rough-cut work centers. a. Complete the network plan: Calculate the earliest start date and the latest start date for each operation. What is the lead-time margin (the slack time), and what is the critical path? Determine the slack of all operations not on the critical path. b. Following the technique introduced in Section 13.4.1, determine the resource profiles for rough-cut work centers 1 and 2, as well as the resource profile for the combination of rough-cut work centers 1 and 2 . c. Figure 13.7.3.2 shows the preload of rough-cut work center 2. Load the resource profile for rough-cut work center 2 with infinite loading. Determine the earliest completion date for the operations of rough-cut work center 2 . Further, determine the load and the deferred earliest completion date for the operations of rough-cut work center 2 without overloading the capacities. (COLUMN CANT COPY)

   Rough-Cut Capacity Planning

Figure 13.7.3.1 shows the network plan for a production order.
(GRAPH CANT COPY)
Fig. 13.7.3.1 Rough-cut network plan with two rough-cut work centers.
a. Complete the network plan: Calculate the earliest start date and the latest start date for each operation. What is the lead-time margin (the slack time), and what is the critical path? Determine the slack of all operations not on the critical path.
b. Following the technique introduced in Section 13.4.1, determine the resource profiles for rough-cut work centers 1 and 2, as well as the resource profile for the combination of rough-cut work centers 1 and 2 .
c. Figure 13.7.3.2 shows the preload of rough-cut work center 2. Load the resource profile for rough-cut work center 2 with infinite loading. Determine the earliest completion date for the operations of rough-cut work center 2 . Further, determine the load and the deferred earliest completion date for the operations of rough-cut work center 2 without overloading the capacities.
(COLUMN CANT COPY)
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Integral Logistics Management: Operations and Supply Chain Management Within and Across Companies,
Integral Logistics Management: Operations and Supply Chain Management Within and Across Companies,
Paul Schönsleben,… 4th Edition
Chapter 13, Problem 3 ↓

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Determine the lead-time margin (slack time) and the critical path. Calculate the slack for all operations not on the critical path.  Show more…

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Rough-Cut Capacity Planning Figure 13.7.3.1 shows the network plan for a production order. (GRAPH CANT COPY) Fig. 13.7.3.1 Rough-cut network plan with two rough-cut work centers. a. Complete the network plan: Calculate the earliest start date and the latest start date for each operation. What is the lead-time margin (the slack time), and what is the critical path? Determine the slack of all operations not on the critical path. b. Following the technique introduced in Section 13.4.1, determine the resource profiles for rough-cut work centers 1 and 2, as well as the resource profile for the combination of rough-cut work centers 1 and 2 . c. Figure 13.7.3.2 shows the preload of rough-cut work center 2. Load the resource profile for rough-cut work center 2 with infinite loading. Determine the earliest completion date for the operations of rough-cut work center 2 . Further, determine the load and the deferred earliest completion date for the operations of rough-cut work center 2 without overloading the capacities. (COLUMN CANT COPY)
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Key Concepts

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Deferred Completion Scheduling
This scheduling strategy involves adjusting the start and finish dates of operations when resources are limited. By deferring the completion of certain tasks, it helps in aligning the workload with resource capacity, avoiding overloading and ensuring smoother production flow.
Infinite Loading
Infinite loading is a scheduling approach where all operations are initially assigned to the resource profile without regard to capacity constraints. This technique provides an unfiltered view of the workload, which can later be adjusted to align with available resources, ensuring that capacity is not exceeded.
Rough-Cut Capacity Planning
Rough-cut capacity planning (RCCP) is a high-level capacity planning technique that checks the feasibility of a production plan against available capacity at key work centers. It serves as an early validation tool to ensure that planned production activities are realistic given resource limitations.
Slack Time
Slack time, or lead-time margin, represents the amount of time that an operation can be delayed without affecting the overall project completion time. Calculating slack is essential for identifying which tasks are flexible and which ones are on the critical path.
Critical Path Method
This method is used to identify the longest sequence of dependent tasks that determines the minimum project duration. The critical path is crucial because delays in any task along this path directly delay the entire project. It helps focus management efforts on tasks that cannot afford any delay.
Network Plan Analysis
This concept involves the use of network diagrams to visualize and plan the sequence and dependencies of operations in a project or production process. It includes determining the order of tasks, calculating the earliest and latest start times, and identifying any flexibility (or slack) in the schedule.
Resource Profile
A resource profile is a tool used to depict the allocation of resources (such as work centers, machinery, or labor) over a given timeline. It assists in visualizing resource usage and determining periods of capacity overload or underutilization, which is key for effective capacity planning.

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