The esterification process of n-butanol with acetic acid is catalysed by sulphuric acid. A simplified reaction schematic is given below:
Reaction Procedure: 37 g of butanol is mixed with 60g of glacial acetic acid and 3 drops of sulphuric acid. The reaction mixture is poured into 250cm³ of water. The organic phase is separated and washed again with water (100cm³), 25cm³ saturated sodium bicarbonate (NaHCO₃) and more water (25cm³). The crude ester is dried over 5g of anhydrous sodium sulphate (Na₂SO₄) and distilled. Approximately 40g of the ester is obtained.
Molecular weights (g/mol): Butanol- 74.1, Acetic acid- 60.05, Butyl acetate- 116.16, Water- 18.02.
Assume the density of all reagents are 1g/cm³.
Calculate the atom economy and the E -Factor for the reaction, and comment on greenness of the process.
(10 marks)