Which of the following is not a bulk deformation process? a) wire drawing b) deep drawing c) extrusion d) forging e) rolling One of the characteristics of a hot working operation is a) low forces required to work the metal b) strain hardening increases the strength of the workpiece c) grain flow during deformation provides for directional properties to be produced d) all of the above e) none of the above As a general rule, hot working is defined as mechanical deformation of a metal above a temperature of a) $0.1T_m$ b) $0.2T_m$ c) $0.5T_m$ d) $0.75T_m$ e) $0.9T_m$ A mechanical forming operation that eliminates surface cooling of the workmetal to prevent hard spots is known as a) isothermal forming b) hot forming c) cold forming d) isobaric forming The bulk deformation process characterized by pushing the workmetal through a die in compression is known as a) wire drawing b) deep drawing c) extrusion d) forging The bulk deformation process that is characterized by the compression of the workmetal between two dies is known as a) rolling b) forging c) wire drawing d) extrusion One method that can be used to reduce the power required to run a rolling mill is to a) increase the roll diameter b) increase the temperature of the workpiece c) increase the draft with each pass d) increase the rolling speed Bulk deformation processes are characterized by a) significant deformations and massive shape changes b) all work being performed above the recrystallization temperature c) workpieces with large surface area-to-volume ratios d) all of the above
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Which of the following is not a bulk deformation process? Answer: Wire drawing Show more…
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21. A thermoforming mold with a concave form is called which one of the following? (a) positive mold, (b) three-plate mold, (c) negative mold, (d) a die. 22. Which one of the following processes could be used to cut a large piece of 1/2-inch plate steel into two sections? (a) laser beam machining, (b) abrasive jet machining, (c) chemical milling, (d) water jet cutting, (e) EDM, (f) wire EDM. 23. The internal surfaces of a casting are determined during the casting process by means of which one of the following? (a) sprue, (b) parting line, (c) gating system, (d) pattern, (e) core. 24. Which of the following is not a defect associated with injection molding? (a) sink marks, (b) die swell, (c) short shots, (d) flash. 25. Which of the following are current applications of microsystem technology in modern automobiles (two best answers)? (a) air-bag release sensors, (b) driver identification sensors for theft prevention, (c) alcohol blood level sensors, (d) oil pressure sensors. 26. Stresses applied in most metal forming operations are which one of the following? (a) tensile, (b) compressive, (c) shear. 27. Turbulence during pouring of the molten metal is undesirable for which of the following reason? (a) it increases the formation of metallic oxides that can become entrapped during solidification, (b) it increases total solidification time, (c) it increases the mold filling time, (d) it causes discoloration of the mold surfaces, (e) it dissolves the binder used to hold together the sand mold. 28. Which of the following are sections of a conventional extruder barrel for thermoplastics (two correct answers)? (a) die section, (b) compression section, (c) heating section, (d) feed section, (e) shaping section. 29. Chemical milling is used in which of the following applications (two best answers): (a) drilling holes with high depth-to-diameter ratio, (b) making intricate patterns in thin sheet metal, (c) removing material to make shallow pockets in metal, (d) removing metal from aircraft wing panels, (e) cutting of plastic sheets. 30. Which of the following are advantages and characteristics of hot working relative to cold working (two correct answers)? (a) increased strength properties, (b) lower deformation forces is required, (c) more significant shape changes are possible, (d) strain-rate sensitivity is reduced.
Which of the following is NOT an example of an additive manufacturing process? a) Stereolithography (SLA) b) Laminated Object Manufacturing (LOM) c) Fused Deposition Modeling (FDM) d) Selective Laser Sintering (SLS) e) All of the above are examples of additive manufacturing processes. 2. Which of the following is NOT a benefit of additive manufacturing? a) Geometrical design freedom b) Anisotropic properties due to effects of layer stacking c) Maximum material savings d) Reduction of development times e) For some processes, full or near full-density of functional parts. 3. The pattern that determines the geometry of the casting in expendable mold processes is usually made oversized, the same size, or undersized relative to the dimensions of the casting. 4. A misrun is which one of the following defects in casting? a) Globules of metal becoming entrapped in the casting b) Metal is not properly poured into the downsprue c) Metal solidifies before filling the cavity d) Microporosity e) None of the above. 5. Bulk density is less than, greater than, or equal to the true density.
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