Question

Consider a curing kiln whose walls are made of 30 -cm-thick concrete whose properties are $k=0.9 \mathrm{~W} / \mathrm{m} \cdot{ }^{\circ} \mathrm{C}$ and $\alpha=0.23 \times 10^{-5} \mathrm{~m}^2 / \mathrm{s}$. Initially, the kiln and its walls are in equilibrium with the surroundings at $6^{\circ} \mathrm{C}$. Then all the doors are closed and the kiln is heated by steam so that the temperature of the inner surface of the walls is raised to $42^{\circ} \mathrm{C}$ and is maintained at that level for 2.5 h . The curing kiln is then opened and exposed to the atmospheric air after the stream flow is turned off. If the outer surfaces of the walls of the kiln were insulated, would it save any energy that day during the period the kiln was used for curing for 2.5 h only, or would it make no difference? Base your answer on calculations.

   Consider a curing kiln whose walls are made of 30 -cm-thick concrete whose properties are $k=0.9 \mathrm{~W} / \mathrm{m} \cdot{ }^{\circ} \mathrm{C}$ and $\alpha=0.23 \times 10^{-5} \mathrm{~m}^2 / \mathrm{s}$. Initially, the kiln and its walls are in equilibrium with the surroundings at $6^{\circ} \mathrm{C}$. Then all the doors are closed and the kiln is heated by steam so that the temperature of the inner surface of the walls is raised to $42^{\circ} \mathrm{C}$ and is maintained at that level for 2.5 h . The curing kiln is then opened and exposed to the atmospheric air after the stream flow is turned off. If the outer surfaces of the walls of the kiln were insulated, would it save any energy that day during the period the kiln was used for curing for 2.5 h only, or would it make no difference? Base your answer on calculations.
 
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Introduction To Thermodynamics and Heat Transfer
Introduction To Thermodynamics and Heat Transfer
Yunus A. Cengel 1st Edition
Chapter 11, Problem 92 ↓

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We need to determine if insulating the outer walls of the kiln would save energy during a 2.5-hour curing period. We'll need to calculate the heat loss through the walls with and without insulation.  Show more…

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Consider a curing kiln whose walls are made of 30 -cm-thick concrete whose properties are $k=0.9 \mathrm{~W} / \mathrm{m} \cdot{ }^{\circ} \mathrm{C}$ and $\alpha=0.23 \times 10^{-5} \mathrm{~m}^2 / \mathrm{s}$. Initially, the kiln and its walls are in equilibrium with the surroundings at $6^{\circ} \mathrm{C}$. Then all the doors are closed and the kiln is heated by steam so that the temperature of the inner surface of the walls is raised to $42^{\circ} \mathrm{C}$ and is maintained at that level for 2.5 h . The curing kiln is then opened and exposed to the atmospheric air after the stream flow is turned off. If the outer surfaces of the walls of the kiln were insulated, would it save any energy that day during the period the kiln was used for curing for 2.5 h only, or would it make no difference? Base your answer on calculations.
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Key Concepts

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Role of Insulation in Transient Conditions
Insulation is used to reduce heat loss by impeding conductive heat transfer at a boundary, but its effectiveness depends on whether the applied temperature change has had enough time to reach that boundary. In cases where the thermal penetration depth is less than the thickness of the wall during the process period, insulating the outer surface may have little influence on overall energy savings because minimal heat reaches that surface in the limited duration.
Thermal Penetration Depth
The thermal penetration depth is an estimate of the distance into a material that a thermal disturbance will travel within a given time, typically approximated by the square root of the product of thermal diffusivity and time. This concept helps determine how much of a thick wall is actually affected by a transient heating or cooling process, which is crucial for evaluating energy loss during short curing periods.
Transient Heat Conduction
This concept refers to the process in which temperature changes within a material propagate with time. In situations where a boundary temperature is changed for a limited period, the temperature change does not instantaneously penetrate the entire material. Instead, the material experiences a transient state where the temperature gradients evolve gradually, which is key to understanding energy flow during short heat application periods.
Thermal Diffusivity
Thermal diffusivity measures the rate at which a material can conduct thermal energy relative to its ability to store thermal energy. It combines the effects of thermal conductivity, density, and specific heat, and thereby governs the speed at which temperature changes are transmitted throughout a material. In transient processes, a low thermal diffusivity means that the thermal wave travels slowly through the material.

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